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OpenFOAM simulations of filament fusion in embedded 3D printing

In embedded 3D printing, a nozzle is embedded into a support bath and extrudes filaments or droplets into the bath. However, moving the nozzle near an existing structure and writing new filaments can cause deformation and lack-of-fusion defects. Using OpenFOAM, we simulated what happens when a nozzle moves near an existing filament, and when a nozzle writes a second filament next to an existing filament. OpenFOAM is an open source computational fluid dynamics solver. This work used OpenFOAM 8 on a computing cluster. OpenFOAM input files were generated using Python 3.7. Output files were analyzed using Paraview 5.8.0 and Python 3.7. Associated code can be found on Github: https://github.com/usnistgov/openfoamEmbedded3DP, doi:10.18434/mds2-3128 This data is described in: Friedrich, L.M., & Gunther, R.T. (2023) Simulated inter-filament fusion in embedded 3D printing, submitted for publication.

About this Dataset

Updated: 2024-02-22
Metadata Last Updated: 2023-12-08 00:00:00
Date Created: N/A
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Data Provided by:
3D-printing
Dataset Owner: N/A

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Title OpenFOAM simulations of filament fusion in embedded 3D printing
Description In embedded 3D printing, a nozzle is embedded into a support bath and extrudes filaments or droplets into the bath. However, moving the nozzle near an existing structure and writing new filaments can cause deformation and lack-of-fusion defects. Using OpenFOAM, we simulated what happens when a nozzle moves near an existing filament, and when a nozzle writes a second filament next to an existing filament. OpenFOAM is an open source computational fluid dynamics solver. This work used OpenFOAM 8 on a computing cluster. OpenFOAM input files were generated using Python 3.7. Output files were analyzed using Paraview 5.8.0 and Python 3.7. Associated code can be found on Github: https://github.com/usnistgov/openfoamEmbedded3DP, doi:10.18434/mds2-3128 This data is described in: Friedrich, L.M., & Gunther, R.T. (2023) Simulated inter-filament fusion in embedded 3D printing, submitted for publication.
Modified 2023-12-08 00:00:00
Publisher Name National Institute of Standards and Technology
Contact mailto:leanne.friedrich@nist.gov
Keywords 3D-printing , extrusion , support-bath , Herschel-Bulkley , rheology , surface tension , OpenFOAM
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    ],
    "license": "https:\/\/www.nist.gov\/open\/license",
    "bureauCode": [
        "006:55"
    ],
    "modified": "2023-12-08 00:00:00",
    "publisher": {
        "@type": "org:Organization",
        "name": "National Institute of Standards and Technology"
    },
    "theme": [
        "Mathematics and Statistics:Numerical methods and software",
        "Mathematics and Statistics:Modeling and simulation research",
        "Materials:Polymers",
        "Materials:Modeling and computational material science",
        "Manufacturing:Process measurement and control",
        "Manufacturing:Process improvement",
        "Manufacturing:Biomanufacturing",
        "Manufacturing:Additive manufacturing",
        "Bioscience:Biomaterials"
    ],
    "issued": "2024-01-09",
    "keyword": [
        "3D-printing",
        "extrusion",
        "support-bath",
        "Herschel-Bulkley",
        "rheology",
        "surface tension",
        "OpenFOAM"
    ]
}

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